Plastic moulding shop

Our plastic moulding shop is a modern facility producing quality parts for the automotive, medical, electrical and consumer industries. It features 2-component injection, pad printing, the assembly of sub-assemblies, injection moulding with metal inserts, and much more.

Production work

Plastic injection moulding

We press and manufacture plastic parts on new and modern Arburg and Engel machines with a Selogica control system in our newly opened shop.

Production has also been expanded to include a Zhafir Venus Series VE 900 all-electric machine with Sigmatek control system, and an Engel Victory 750/220 SPEX with a Viper 12 robot – regular integrated RC 200 with CC200 control system. As a matter of course, the necessary peripherals from Piovan are used for reliable and stable control of the entire process. Where required for parts that are to be made from various plastic materials, all our presses are equipped with “armoured chambers” for the processing of glass-filled materials.

Our Engel 2K injection moulding machine with a clamping force of 350 t and a Viper 20 robot is a new addition.

On our machines we are able to produce plastic parts weighing up to 2480 grams according to processing and technical possibilities of plastic materials. All machines are equipped with a discharge conveyor.

Tampoprint

With the development of our moulding plant, we responded to customer requirements and retrofitted our press shop with two printing machines, on which we print plastic parts mainly for medical devices. In the production of the products we take into account the precision and repeatability printing, especially in the case of multi-colour printing.

Vedle výroby plastových dílů nabízíme montáže podsestav dle přání zákazníka.

Processed materials

Commonly processed materials in our mills: PMMA, PC, SAN, POM, PA6, PA6.6, PVC, PE, PP, TPE, TPO, ABS, ABS/PC, HIPS We process materials either fully colored, however, it is possible to process materials in the base (natur) and finish them according to the color shade according to the customer's requirement - we have three fully equipped colouring machines with control system and connection to the press control units.

production equipment

Production equipment	Type	Manufacturer	Year of production	Clamping force (t)	Ø Screw diameter (mm)	Maximum feed (cm³)	Clamping plates w x h (mm)	Spacing between columns w x h (mm)	Centring ring	Mould clamping thread – depth	Minimum mould height (mm)	Maximum mould opening (mm)	Maximum distance between plates (mm)	Maximum mould weight (kg)	Number of core pulls – hydraulic + pneumatic	Number of hot runner zones
1	ALLROUNDER 470 C 1500 - 400	ARBURG	2010	150	40	201	650 x 650	470 x 470	Ø125H7	M12 - 24mm	250	500	750	1200	1 + 1	6
2	ALLROUNDER 420 C 1000 - 290	ARBURG	2010	100	35	144	570 x 570	420 x 420	Ø125H7	M12 - 24mm	250	500	750	900	1 + 1	6
3	ALLROUNDER 320 C 500 - 170	ARBURG	2010	50	30	85	446 x 446	320 x 320	Ø125H7	M12 - 24mm	200	350	550	400	1 + 0	0
4	ALLROUNDER 270 C 400 - 70	ARBURG	2010	40	22	34	446 x 446	270 x 270	Ø125H7	M12 - 24mm	200	350	550	400	0	0
5	VE900/210 (Fullelectric)	ZHAFIR	2011	90	32	100	615 x 570	420 x 370	Ø80	M16 - 32mm	150	320	700	800	0	0
6	VC 750/220 SPEX	ENGEL	2012	220	50	393	880 x 830	-	Ø160H7	M20 - 40mm	300	750	1050	2500	2 + 0	8
7	VC 200/50 SPEX	ENGEL	2015	50	30	99	500 x 450	-	Ø125H7	M12 - 25/30 mm	200	400	600	300	1 + 0	4
8	VC 330/120 SPEX	ENGEL	2015	120	30	113	790 x 680	-	Ø125H7	M16 - 32mm	300	500	800	1200	2 + 1	8
9	VC 1350/300 SPEX	ENGEL	2015	300	60	735	1 100 x 1 000	-	Ø160H7	M20 - 40mm	400	900	1300	5000	2 + 1	8
10	DUO 4550/600	ENGEL	2015	600	90	2480	1 420 x 1 370	1 030 x 910	Ø200H7	M20 - 40mm	400	1350	1750	9500	3 + 1	8
11	DUO 4550/600	ENGEL	2017	600	90	2480	1 420 x 1 370	1 030 x 910	Ø200H7	M20 - 40mm	400	1350	1750	9500	3 + 1	8
12	ZE900/120B (ElectricHybrid)	ZHAFIR	2017	90	26	58	615 x 570	420 x 370	Ø80	M16 - 32mm	150	320	730	800	1 + 1	8
13	VC 200/50 SPEX	ENGEL	2017	50	22	53	500 x 450	-	Ø125H7	M12 - 25/30mm	200	400	600	300	2 + 0	8
14	VC 1060H/500L/350 COMBI	ENGEL	2021	350	55/35	523/192	1 220 x 1 100	-	Ø160H7	M20 - 40mm	650	1000	1650	3250	6 + 0	24
15	VC 650/260 TECH	ENGEL	2018	260	40	251	1 100 x 1 000	-	Ø160H7	M20 - 40mm	400	900	1300	4400	2 + 1	16
16	ALLROUNDER 720 S 3200 - 800	ARBURG	2018	320	45	318	1 350 x 1 180	720 x 720	Ø160H7	M20 - 39mm	600	700	1300	5300	2 + 1	18
17	ALLROUNDER 570 H 2000 - 800	ARBURG	2018	200	45	318	790 x 790	570 x 570	Ø125H7	M16 - 31mm	300	450	990	2000	2 + 1	18